Project: BuckRV-8   -  
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Builder Name:Buck Wyndham   -  
Project:   Vans - RV-8   -   VIEW REPORTS
Total Hours:3914.15
Start/Last Date:Jan 08, 2002 - No Finish Date
Engine:AeroSport Power IO-375-M1S
Propeller:Whirlwind 330-3B/72H-73 3-blade CS
Panel:G3X, G5, GTN650, GTR20, GTX45R, GMA245, GMC507
 
Friendly URL: https://eaabuilderslog.org?s=BuckRV-8

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Apr 14, 2008     Aileron trim; Autopilot servo; Gear leg prep - (3.2 hours)       Category: Fuselage
I noticed an error in Van's kit. The aileron trim servo kit comes with a jig you're supposed to use to locate and drill the mounting holes for the servo and the tube guide. This jig, as it turns out, is about 1/4" off from my pre-existing QB fuselage holes, so it appears that this is one of those times that I'll have to press ahead and work with what I actually have, rather than what the plans say I'm supposed to do.

I located and drilled the mounting holes for the trim servo tray and the tube guide, using the servo as a guide for the exact fore/aft placement of the mounting tray. I had to trim just a tiny bit from one side of the top of the mounting tray so it would clear a bulkhead intersection.

Next, I located and drilled the mounting holes for the autopilot roll servo. I elected to drill out two of the QB rivets and re-use these holes for the top two rivets on the bracket. I also discovered that the installation of the roll servo causes a conflict with a floorboard stiffener, so I trimmed off about 1/8" of the stiffener (See photo #3 below). I may have to trim some more later, during the installation of the servo actuator arm. [Superseded later by Garmin servos.]

Next, I deburred and re-primed all components, and painted the flap microswitch mount and striker plate.

The last thing I did today was remove the pre-installed gear leg covers, in preparation for installing the gear. Two of the #6 screws were so tight I had to use a "screw-out" bit and some PB penetrating oil on them. Take THAT, screws!


 


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